Plant 2025, Building A, Basda Building, 28 Nantong road, Baolong Street, Longgang District, Shenzhen, China.
Executive Summary
In the highly competitive retail grocery sector, operational efficiency and product integrity are paramount to profitability. This case study examines the strategic partnership between FreshChoice Market, a mid-sized regional supermarket chain, and Kaesid Commercial. Facing challenges with energy costs, inconsistent product temperatures, and high maintenance fees on their aging refrigeration fleet, FreshChoice implemented a store-wide upgrade to Kaesid's integrated refrigerator and freezer systems. The results were transformative: a 40% reduction in energy consumption, a 15% decrease in spoilage rates, and a significant enhancement in customer satisfaction and sales, particularly in the fresh and frozen food departments. This study details the journey and quantifies the return on investment.
FreshChoice Market operated 25 stores across the region, priding itself on a strong reputation for fresh produce and quality meats. However, their infrastructure was struggling to keep up. The existing refrigeration systems, a mix of brands over 15 years old, were causing significant operational headaches:
Prohibitive Energy Consumption: The refrigeration system was the single largest consumer of electricity in each store, accounting for over 50% of the total utility bill. The outdated compressors and poor insulation of the old cases were inefficient and environmentally unsustainable.
Inconsistent Temperature Control: Fluctuating temperatures in dairy and meat multi-deck cases were a major concern. These inconsistencies risked product safety, accelerated spoilage, and led to a shorter shelf life, directly impacting the bottom line.
High Maintenance and Downtime: The aging units required frequent, costly repairs. A single case failure could lead to thousands of dollars in lost inventory and required immediate, expensive emergency service calls. This reactive maintenance model was unsustainable.
Poor Customer Experience and Merchandising: The design of the old cases often created "cold walls" that were uninviting to customers. Frost buildup on glass doors obscured products, and the lighting was dim and unappealing, failing to showcase the freshness and vibrancy of the food.
The management at FreshChoice needed a solution that was not just a replacement, but a strategic upgrade. Their goals were clear: reduce operational costs, improve product preservation, enhance the in-store experience, and future-proof their operations.
After a rigorous evaluation process, FreshChoice selected Kaesid Commercial as their sole refrigeration provider for a pilot program in five stores. The decision was based on Kaesid's proven track record in the commercial sector and their technologically advanced, integrated approach.
The implemented solution included a comprehensive ecosystem of Kaesid products:
Kaesid Integrated Vertical Cases: For the dairy and deli sections, Kaesid installed multi-deck open cases with advanced, uniform airflow technology to maintain precise temperatures from the top to the bottom shelf.
Kaesid Glass Door Freezers: In the frozen food aisles, Kaesid's heavy-duty glass door freezers with anti-fog and LED lighting were deployed. This not only conserved energy but also created a bright, accessible shopping experience.
Kaesid Centralized Monitoring System: The cornerstone of the solution was Kaesid's IoT-enabled monitoring platform. Sensors in every case provided real-time data on temperature, humidity, and system performance to a central dashboard, alerting managers to any deviations before they could cause spoilage.
High-Efficiency Condensing Units: The entire system was powered by Kaesid's latest outdoor condensing units, designed for maximum energy efficiency and quieter operation.
The rollout was conducted in phases during off-peak hours to minimize disruption. Kaesid's project management team worked closely with FreshChoice's store managers to ensure a smooth transition. The integration of the centralized monitoring system was a key focus, with staff trained to use the dashboard for proactive management rather than reactive firefighting.
The new layout was also designed with customer flow in mind, creating a more logical and appealing journey through the perishable goods sections.
The impact of the Kaesid installation was measured over a 12-month period and compared against performance data from the previous year and from non-upgraded stores.
1. Dramatic Reduction in Operational Costs:
Energy Efficiency: The new Kaesid systems led to a 40% reduction in energy consumption directly attributed to refrigeration. This translated to an annual savings of over $18,000 per store on electricity bills, providing a rapid return on investment.
Maintenance Savings: The reliability of the Kaesid units, combined with the predictive alerts from the monitoring system, shifted FreshChoice to a proactive maintenance model. Emergency repair calls dropped by over 70%, and planned maintenance costs were 50% lower than with the previous system.
2. Enhanced Product Integrity and Reduced Shrink:
Spoilage Reduction: The precise and consistent temperature control provided by Kaesid equipment directly resulted in a 15% decrease in spoilage rates across dairy, meat, and frozen goods. For a single store, this meant saving approximately $5,000 worth of inventory annually from being discarded.
Extended Shelf Life: Produce managers reported that fresh items like milk and poultry now maintained peak quality for longer, allowing for more flexible stocking and reducing the frequency of markdowns on items nearing their sell-by date.
3. Improved Sales and Customer Engagement:
Increased Frozen Food Sales: The new glass-door freezers had an immediate impact. The bright, frost-free presentation made products more visible and appealing. Sales in the frozen food aisle increased by an average of 8% in the upgraded stores, as customers could easily browse the full assortment.
Heightened Perceptions of Freshness: The modern design, brilliant LED lighting, and clear visibility of perfectly maintained products significantly enhanced the store's ambiance. Customer feedback consistently noted that the store "felt fresher" and "more modern," reinforcing FreshChoice's brand promise.
4. Data-Driven Operational Intelligence:
The Kaesid Centralized Monitoring System provided an unexpected strategic advantage. Store managers could now generate reports on temperature trends, identifying potential issues before they escalated. This data was also invaluable during health inspections, providing a complete and verifiable record of food safety compliance.
The partnership between FreshChoice Market and Kaesid Commercial demonstrates that modern commercial refrigeration is a strategic investment, not merely a utility. By addressing the core challenges of energy waste, product spoilage, and operational instability, Kaesid provided a holistic solution that delivered a compelling ROI.
For FreshChoice, the Kaesid system transformed their refrigeration from a cost center into a competitive advantage. The success of the pilot program led to a corporate-wide decision to roll out Kaesid refrigeration across all 25 locations.
"Choosing Kaesid was one of the most significant operational decisions we've made," said the Director of Operations at FreshChoice. "They didn't just sell us equipment; they provided a system that saves us money, protects our inventory, and makes our stores more attractive to customers. It's a win-win-win scenario."
This case study solidifies that in the demanding environment of supermarket retail, a reliable, efficient, and intelligent cold chain, as delivered by Kaesid, is essential for sustainability, profitability, and growth.
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Plant 2025, Building A, Basda Building, 28 Nantong road, Baolong Street, Longgang District, Shenzhen, China.